Article
How Wiremold Reinvented Itself Through Kaizen
Art Byrne shares a seminal 25-year-old article recounting how Wiremold tapped Kaizen to support a complete lean turnaround that continues to inspire and instruct people…
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Article
Lean Practitioners Gather to Share Ideas that Grow the Bottom Line by Growing People’s Knowledge
We were among the nearly 2,000 lean thinkers attending the 2014 AME conference, organized around six value streams: Engaged People, Daily Improvement, Innovation, Extended Enterprise,…
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Article
Are You Training People to Think or to Follow a Checklist?
"Without attention to why continuous improvement is important, the purpose behind [PDCA], when tools should be used, and when to apply ideas," Erin Urban writes,…
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Article
Embracing Standard Work in Lean Accounting: An Interview with Mark DeLuzio
How standard work catalyzes continuous improvement in lean accounting and finance -- and any other work area.
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Article
Dueling Methods: 8D and A3
One of the scores of questions sent in by attendees at our recent webinar on the A3 problem-solving process was what's the difference between it…
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Article
After improving processes with help from a consultant, how do I sustain kaizen in my department? My teams are hard to motivate.
Dear Gemba Coach: How do I sustain kaizen in my department? We’ve had a consultant help us with workshops, and we did improve our processes,…
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Article
Show Respect, Psychological Safety, and Social Neuroscience
Mike Orzen and David Verble examine the meaning and lean relevance of showing respect, creating psychological safety, and the links between these two.
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Article
Kaizen or Rework?
I recently visited a contract electronics manufacturer with a striking capacity for kaizen – the steady improvement of every step along its key value streams.…
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Article
I’m a six sigma black belt and have now been ask to do lean. I’m not sure where to start with my team. Any advice?
Dear Gemba Coach,I’m a six sigma black belt and have now been ask to do lean. I’m reading the literature and there’s a lot to…
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Article
What To Do When Executives Think Continuous Improvement Smells Fishy
Top executives are smart, but they don't always see the value of continuous improvement efforts. And continuous improvement professionals don't always communicate that value well…
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Article
Why We Believe that Lean is More Than A Manufacturing Approach
Is Lean thinking a thing of the past from glorious manufacturing times in the late twentieth century? Or, on the other hand, is it possible…
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Article
Tee Up Your Continuous Improvement
Despite achieving success across all key metrics early on in their lean journey, ProMed Molded Products still experienced a lack of unity within their organization.…
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eBook
Lead With Respect
In their third business novel Lead With Respect, authors Michael and Freddy Ballé reveal the true power of lean: developing people through a rigorous application of…
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Article
Understanding the True Value of the TWI Job Instruction Training Method
In this reflection, the author contends the training approach delivers something vastly more significant than merely a faster, more effective training process.
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Article
3 Go-To Ways for Creating a Culture of Continuous Improvement Anywhere
To reach a state of endless continuous improvement, executives must lead the company in making a critical leap from management-driven improvements to employee-driven improvements, says…
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Article
Students Take the Lead in JPW Fund Internship
A hands-on, gemba-based “lean internship” gives participants broad-based lean management experience backed by professional and academic coaches.
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Case Study
Change in Implementation Approach Opens the Door at EMCO to Greater Gains in Less Time
Many lean thinkers ask how they can accelerate the pace of a transformation or spread it to other facilities. EMCO Enterprise’s Des Moines plant has…
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Article
An Interview with Executive and Lean Practitioner Gary Berndt
Gary Berndt, who has led lean transformations in a variety of companies, answers questions about connecting lean efforts to strategy and financial objectives, executive behavior…
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Article
How Lean Thinking and Practice Helped Put Shots in Arms, Part 1: Building the Process
Does lean thinking work during a crisis? An in-depth review of its contribution to the design and management of Ohio State University Wexner Medical Center's…
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Case Study
Making Lean Leaders -- Ariens Internship Program Develops Lean Management and Leadership Skills in Everyone
Besides making snow-blowers, mowers, and string trimmers, Ariens Co., of Brillion, WI, makes lean leaders. An internal lean internship program steeps factory and front-office associates…
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