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How the Hoshin Kanri Process Coupled with Coaching Drives Lean Transformation, Part 1
A veteran coach shares a few intangible truths you'll need to know to execute an organizational transformation using hoshin kanri.
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Continuous Improvement
Continuous improvement, also known as “Kaizen”, is a philosophy and set of principles that focuses on making small, incremental changes to processes, systems, and activities…
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Kaizen
Kaizen is a Japanese word that means “continuous improvement”. Kaizen aims to make small, incremental improvements in processes and systems, leading to significant long-term benefits.…
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Be a Better Coach: Learn to “Force” Your Team to Reflect, Part 1
Sustaining a lean thinking culture requires consistent leadership and coaching that reinforces expected behaviors and practices. Here’s an example of how to ensure your frontline…
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The Lean Dentist Webinar Follow-Up Questions & Answers
After reviewing all the questions that we couldn’t get to during the webinar with Dr. Sami Bahri, several key themes emerged, such as lean leadership…
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Join the Conversation and Stop the Rework
In the spring of 1997, as I was starting the nonprofit Lean Enterprise Institute, I visited a company that I hoped would be a founding…
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Lean management case study series: Lean Partnership with Dealer Network Helps Vermeer Reduce End-to-End Inventory on Top Sellers
A lean transformation had taken heavy-equipment manufacturer Vermeer away from batch manufacturing, but batch ordering by dealers was delaying how quickly they got equipment like…
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Build Your “House” of Production on a Stable Foundation
Faced with downtime on key pieces of sophisticated equipment in a machine-intensive environment, Delphi's Plant 1 launched a successful improvement effort by focusing on rigorous…
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Lean Financial Planning – How well does your budget serve its purpose?
How well does your budget serve its purpose? Asking this question can lead to a rich and revealing discussion with operational and finance teams alike.…
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Why We Believe that Lean is About Changing Our Own Behaviors, and Not Just Accumulating New Knowledge
Lean repeatedly pushes us to develop new competences (or recover lost know-hows) through kaizen and problem solving. This collection of short articles from seven leading…
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Cutting Carbon Emissions and Product Costs Through Lean Product and Process Development
As the need to reduce carbon emissions becomes clearer, the need to understand the impact and consciously consider it during the design phase is ever…
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Do You Practice Routine Personal Development?
Once we learn lean we often start seeing it everywhere, even in places we might least expect it. In this instance, Katie Anderson saw a…
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5S Is a Way of Thinking and Practice
It would be impossible to find a valid description of lean that does not include the importance of 5S for organization, standardization, and continuous improvement.…
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Doing Versus Being – How Mindfulness Supports Better Lean Thinking
Most companies don’t get the expected results from their lean transformations, according to Mike Orzen, lean practitioner and LEI faculty member. The reason is that…
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Real Leaders Think and Act Differently
Are your management routines and Gemba Walks suffering from the superficial observations of the day-tripper? Or are your leaders adding real value to your employees,…
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Lean for the Long Term
I've now been thinking about lean continuously for thirty years, since the fall of 1979 when my MIT bosses asked me to explore how a…
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How to Develop Healthy Habits for Mindful Coaching
Powerful lean coaches help others create productive habits that over time produce a type of "muscle memory" that forms a foundation for long-term growth and…
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Shifting to Value-Stream Managers:a Shop-Floor Revolution Leads to a Revolution in Plant Organization
Two years into a lean transformation, the low-hanging fruit has been plucked and progress has started to slow. Read how a Thomas & Betts plant…
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Why We Believe that Pull Flows Are Too Often Overlooked
In this incisive series of articles on the essential value of pulled flow, the lean sensei women argue, in the words of Catherine Chabiron, that…
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How Dr. Martin Luther King Jr.'s Teaching Embodies Lean Thinking
What can we learn about lean thinking from Dr. Martin Luther King, Jr.? Christopher D. Chapman explains.
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