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Mutual Assistance Teamwork
Toshiko Narusawa, co-author with John Shook of Kaizen Express, illustrates Taiichi Ohno’s comparison of workplace teamwork to passing a baton.…
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Do We Need a Truck Preparation Area?
Dear Gemba Coach: As logistics manager, I disagree with our lean expert who insists we should have “truck preparation areas”…
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How Does Pull Relate to Problem-Solving?
Dear Gemba Coach: I’ve been following the exchanges on The Lean Edge with great interest, and all the lean authors…
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How Can One Be A Better Sensei?
Dear Gemba Coach,Our operations VP is disappointed with our lean program. Despite his close personal involvement with the program, it…
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The Joy of a Greenfield
Last spring on a trip to Central America, I encountered that wonderful sight for process improvers, a “greenfield”. And I…
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How Do I Clarify Lean Roles and Responsibilities?
Dear Gemba Coach: Can you provide some guidance on splitting roles and responsibilities amongst the various hands-on leaders of the lean…
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Standardized Work in Business Processes
Dear Gemba Coach: How about standardized work in a business process environment? For example, in a procurement process or supply chain…
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Standardized Work in Machine-Intensive Processes
Dear Gemba Coach,Most lean literature and case studies to date focus on assembly type manufacturing which utilizes very people-intensive operations.…
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Making People Before Making Products
Dear Gemba Coach: I keep hearing about “making people before making products” but I have a hard time visualizing what this…
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Lean Leap by Auto Supplier Gets Boost from Leaping Figure Skaters
As part of its lean transformation, a Nexteer Automotive plant in Saginaw, MI, is using video and motion analysis software…
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Example A3: Acme Stamping – Project Status Review (from Managing to Learn)
An example of an A3 from the book Understanding A3 Thinking by Durward K. Sobek II and Art Smalley, included…
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Example A3: Lean Institute Brasil – Summit Sessions (from Managing to Learn)
An example of an A3 from Lean Institute Brasil, developed during attendance at the Managing to Learn workshop, included as…
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